System and method for morphable engineering criteria

ABSTRACT

Disclosed is a system and a method for designing geometric shapes for automobiles or any other manufactured objects. The method of a vehicle design system is for analyzing constraints on parameters of a vehicle model, the vehicle design system including a catalog of exemplars from which a user may select exemplar input and at least one engineering criteria having a plurality of criteria values from which a user may select criteria values. The method includes providing a morphable vehicle model generated from exemplar input, selecting a first criteria, evaluating the morphable model with respect to the first criteria to determine the value, selecting a new target criteria value from the plurality of criteria values, and updating the morphable model shape to achieve this value.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Provisional Application No. 60/598,290, titled, “SYSTEM AND METHOD FOR GEOMETRIC SHAPE DESIGN,” filed Aug. 3, 2004, which itself claims priority to U.S. Provisional Application Ser. No. 60/552,975, titled, “CAPTURING AND MANIPULATING AUTOMOTIVE DESIGN CHARACTERISTICS IN A STATISTICAL SHAPE MODEL,” filed Mar. 12, 2004, both of which are incorporated by reference herein in their entirety.

TECHNICAL FIELD

A design tool for use in manufacture is disclosed. More particularly, this disclosure relates to computer-aided geometric shape design tools.

BACKGROUND OF THE INVENTION

Computer design tools useful for industrial design are most commonly “computer aided design” (CAD) based. Users of CAD programs often undergo training and have much experience in the use of CAD before their proficiency reaches a level high enough for complex design and engineering.

In the automotive industry, car body designers typically sketch their designs. Car body designers are creative artists who produce styling sketches and typically do not use CAD programs. From sketches and discussion with the car body designer, a CAD designer will rework the sketch onto the computer. Accordingly, the sketch is engineered into three-dimensional detail. There are often many instances of refinement discussed between the artist and CAD user. Oftentimes, for example, the designer's sketches are not in correct perspective and details may need to be added and changed, and therefore, the process to completion by a CAD user may become tedious and repetitive. The CAD tool requires construction of a shape, piece by piece. The overall shape may not emerge until a significant amount of work has been done.

It would be advantageous for a designer to have available a design tool that is simple to operate and can readily replace hand sketching, and whose resultant design is captured in a computer file. In particular, it would be advantageous to provide the designer a tool that allows the designer to impose, for example, engineering criteria into a design. Therefore, the time consuming step of refinement between the artist and a CAD designer may be substantially eliminated.

In automobile design, a designer most likely must keep the design within certain style parameters and within certain engineering criteria. For example, the task at hand for the designer may be to design a new CADILLAC. In this way, it may be advantageous for the designer to have available CADILLAC designs and then to change some aspect or another to create a new look in keeping with the brand character of the CADILLAC. Engineering criteria, on the other hand include, for example, aerodynamic drag and any other criteria that represents quantities often derived from large analytical calculations.

Alternatively, a designer may want to create a design that is an intermediate between two designs, or is a blend of three or more designs while maintaining control over certain engineering criteria. In any of these events, the process currently depends on the designer's strong familiarity with the various automobiles' designs. In this way, the ability to use a computer to maintain data on designs and create automobile designs from any number of combinations would be particularly advantageous for the design process.

Complex design shapes such as automobiles may have topologies that vary greatly. The list of automobiles, even for just one automobile manufacturer, is extensive and the styling is diverse and includes many discrete variations. The functional categories of automobiles for a single manufacturer may include coupes, sedans, SUVs, sports cars, and trucks. Secondary categories may include minivans, wagons and convertibles. A computer based design tool that would allow a designer to combine any number of models to form a resultant new style or model would be advantageous.

It would be advantageous if the design tool visually offered to the artist a plurality of automobiles to choose from and provided the ability to combine them into a combined resultant automobile design. If the designer desires a sportier car, or, for example, a BUICK to be more CADILLAC-like, or to use the grill of one car on another car, it would be advantageous to provide in a design tool the flexibility to the user to reach his design goals or otherwise explore options.

Once a user has created a resultant combined design by combining as many models as desired, an additional benefit would come from the ability to change or morph that resultant design. A design tool that would be useful for morphing automobile designs is preferably flexible enough to allow a designer to explore different combinations and then provide the ability to morph the resultant design into many possible designs.

Furthermore, a design tool that provides many options for morphable features, and allows the addition of constraints on the features in the morphing process, would be advantageous as well.

In this manner it would be also advantageous that a computer operable design tool provide the output so that after the vehicle designer's initial design is complete, a CAD programmer would then be able to work from the output.

SUMMARY OF THE INVENTION

Disclosed are a system and a method for designing geometric shapes for automobiles or any other manufactured objects. The method of a vehicle design system is for analyzing constraints on parameters of a vehicle model, the vehicle design system including a user interface and a display. device to display a catalog of exemplars from which a user may select exemplar input and at least one engineering criteria having a plurality of criteria values from which a user may select criteria values. The method includes providing a morphable vehicle model generated from exemplar input, selecting a first criteria, evaluating the morphable model with respect to the first criteria to determine the value, selecting a new target criteria value from the plurality of criteria values, and updating the morphable model shape to achieve this value.

On a display screen a first set of exemplar designs—hereinafter referred to as a catalog—is provided for selecting a second set of exemplars to create a resultant design space or mixture. Automobile designs may be embodied as the exemplars. The term exemplar includes a model that is a registered model as defined below. A design space includes space defined by features of a mixture. A statistical model includes a probabilistic object derived from a design space. The mathematical space and statistical manipulations of the mathematical space allow the user to explore the space allowing for stylistic and functional interpretations.

Once a user has created a resultant combined design, the designer may explore the design space by changing or morphing the resultant design. At this point, the designer may also access a menu with a list of feature constraints and apply them to the model. Once the resultant combined design is chosen, then manipulated, or morphed, and constraints have been specified and applied, the result may be a new design. A mathematical algorithm described in detailed below allows the user to select one or more feature constraints and apply the constraints to the morphable model.

Accordingly, a CAD user may input the model generated by the described design tool and begin the process of model making therefrom or use the model directly.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a system and apparatus diagram;

FIG. 2 is a screen display showing a catalog of three dimensional exemplars;

FIG. 3 is a screen display where three exemplars are shown in the background and a morphable vehicle is shown in the foreground;

FIG. 4 is a screen display where three exemplars are shown in the background and a morphed vehicle is shown in the foreground;

FIG. 5 is an exemplary graphical user interface;

FIG. 6 is an example of an aerodynamic prediction according to the input at the graphical user interface;

FIG. 7 is a flowchart of the system and method showing the mathematics described below to modify the morphable shape correspondingly;

FIG. 8 is a flowchart illustrating different actions available to the user;

FIG. 9 shows a truck and a coupe;

FIG. 10 shows steps using information relating to the truck and coupe;

FIG. 11 is a flowchart of the model updating algorithm;

FIG. 12 is an illustration showing several user interfaces;

FIG. 13 is an illustration showing several user interfaces;

FIG. 14 is an illustration showing several user interfaces;

FIG. 15 is an illustration showing an additional display and interface;

FIG. 16 is an illustration showing another user interface;

FIG. 17 is a flowchart of the shifting method described herein; and

FIG. 18 is a flowchart of the method incorporating the shifted output.

DESCRIPTION OF THE PREFERRED EMBODIMENT

The system and method, apparatus and product includes central system modules 100 as shown in FIG. 1 including, for example, an input module 102, a processor module 104 in communication with software instructions from software 106, a display module 108 to display operations to a user 110, and an apparatus 112 for direct input such as a keyboard, touch-screen, voice recognition, joy stick, a mouse, and/or other apparatus for user input. The user 110 manipulates data that is processed by processor 104 according to computer instructions. Data may be shown on display 108 and/or generated as output to output module 114. The output of a new vehicle design may be communicated to a new vehicle manufacture process.

This invention may be embodied in the form of any number of computer-implemented processes and apparatuses for practicing those processes. Embodiments of the invention may be in the form of computer program code containing instructions embodied in tangible media, such as floppy diskettes, CD-ROMs, hard drives, or any other computer-readable storage medium, wherein, when the computer program code is loaded into and executed by a computer, the computer becomes an apparatus for practicing the invention. The present invention may also be embodied in the form of computer program code, for example, whether stored in a storage medium, loaded into and/or executed by a computer, or transmitted over some transmission medium, such as over electrical wiring or cabling, through fiber optics, or via electromagnetic radiation, wherein, when the computer program code is loaded into and executed by a computer, the computer becomes an apparatus for practicing the invention. When implemented on a general-purpose microprocessor, the computer program code segments configure the microprocessor to create specific logic circuits.

The user 110 may view on display screen 108 a variety of models shown in catalog form 118 (see FIG. 2). The user may begin the method by selecting a mix, or set of designs, from the catalog, to define and populate a mathematical design space. A model as referred to herein includes a single geometric object(s). A reference model includes a template for a class of objects, for example of vehicles. A catalog includes a collection of exemplars from one object class. The terms “vehicle” and “object” are used interchangeably in this disclosure and, where vehicle is used, object applies.

Exemplars that correspond to existing models may inherently incorporate engineering constraints. The term constraint used in this disclosure is a mathematical term and used in the sense of a mathematical operation, and is not intended to add limitations to the meaning of the features with which it is used in conjunction. A list of the engineering criteria values that is included in the exemplars can be made available to the user.

Packaging and criteria information exists in the data stored in datastore 116 or elsewhere of the cataloged vehicles providing information early in the design process. Existing vehicles used as input to the statistical model may already have well-coordinated packaging and aesthetic characteristics. Therefore, the catalog provides the designer exemplars to incorporate into a resultant object that may already meet target design requirements.

The design tool provides the ability to morph and constrain models in many ways. Basic geometric shape features such as points can be constrained to lie in certain positions. Other features may be constrained by the selection and application of a primary engineering criterion such as aerodynamic drag or other estimators such as for crashworthiness (crash rating) and structural properties. Other criteria for occupant packaging and vehicle proportions may also be used. It is understood that other engineering criteria that represents quantities derived from large, time-consuming analytical calculations are also included in this list.

Many engineering criteria are manipulable, changeable or morphable in accordance with this process, method and apparatus. Engineering constraints available for application in the morphing process can be displayed as, for example, options in drop down menus with, for example, sliders for adjusting engineering criteria. Of course, the input manipulation operation can be provided in any manner such as with a dial, or a manually-entered numerical value from the keyboard.

It is sometimes possible to approximate complicated engineering analysis results as simple functions of model parameters. Combined with a morphable model, a designer can receive dynamic real-time feedback about the approximate engineering analysis results from such a function while shaping the model. Also, in the reverse, the designer may review the model shape changing as a result of setting different values of the engineering criteria as a target value. For example, the designer may make a new setting for the aerodynamic drag to a desired value with a slider and watch the shape update from the new setting.

There may be a style that the designer may want to emulate, e.g., a BUICK—having a particular brand flavor or identity that in this example should remain in the mix. Alternatively, favorite models may be mixed together and new design elements may be added. It will be appreciated that there are many ways to approach design with the design tool described herein, including such considerations as aesthetics, brand identity, and function. Selectable morphable features include features named herein as well as others that may be recognized by persons skilled in the art of vehicle design.

In a first embodiment, the user's interaction 110 with the system and method is driven by a graphical user interface, the display 108 and manual input 112. Referring now to FIG. 2, on the display 108, the MIX button 120 brings up the set of vehicles from which the user may choose. In general, this set of vehicles may be called a catalog 118. The catalog can contain either 2D models or 3D models for a given design purpose.

Returning again to FIG. 2, a smaller set is selected by the user from a larger set of exemplar vehicles. Here, for example, a plurality of vehicles 130, 132 and 134, are combined. On one or more screens there may be any number of exemplar options. Exemplars may be added to the mix 136 or removed from the mix 138. In this way the user 110 can select particular exemplars to build a morphable model (via 140). Selecting the mix provides a step that sets the initial probabilities of the statistical model. A morphable model includes a statistical model derived from a design space or a PCA (Principal Component Analysis) space described in detail below.

A morphable model summarizes the space defined by exemplars. Any point in the space can be considered a “morph” of the exemplars, i.e. a weighted linear combination of their features. However, constraints are also applied to features of the morphable model to produce updates of the shape based on optimal estimation. These actions create a new design (a single entity in space), and the process would not typically be called morphing, although the result could still be considered a combination of the exemplars.

Under the ADD button 136 there may be general categories in a drop down menu. Options that may be provided are, for example: processing all exemplars, processing only the cars; only the trucks; only the CHEVROLETs; or only the GMCs. Similarly, one could also remove items by the REMOVE button 138. In a similar manner, vehicles may be chosen and the CADILLACs removed. Accordingly, everything would then be in a selected set except the CADILLACs.

Exemplars in the catalog have been through a registration process that may be automatic or manual. Exemplars have been fit so that there is a substantially one-to-one correspondence between them. For example, a particular curve, the front piece of a hood on a car, is numbered 1, and another element is numbered 2. The registration is possible by a process of segmentation that includes knowledge of one of ordinary skill in the art of design of manufactured objects such as vehicles, of how many degrees of freedom are needed to describe a particular car or other geometric shape and how one can correlate that same information to all, or substantially all of the cars in the catalog. The result of segmentation is a set of features that can be put into substantially 1-to-1 correspondence across input vehicles. From these vehicles in correspondence, a statistical model can be produced that captures the similarities in character, style, shape and proportions of the mixed set. An input vehicle includes a particular model, for example, a particular car. Registration includes matching features of the reference model to an input model. A registered model is an input model after registration.

Still referring to FIG. 2, the user 110 uses the interface driven by the MIX button 120 to select items and then build the morphable model 140. As shown in FIG. 2, a user can select individual vehicles, such as 134, 130 and 132. A mixture includes a selected subset of a catalog.

Initially, by selecting, a mix as described above, the initial probabilities and initial mathematical space are set. An average or mean of these chosen cars is taken to represent the morphable model. A morphable model is a statistical model derived from the cars chosen to populate the design space. A design includes a model in the design space. The morphable model can be changed by the user in the manner that the user chooses. The user is able to drive the design tool's output to satisfy aesthetics, and impose functional and engineering constraints on the desired design. Once a morphable model is generated, the user can select a particular place, space, or feature to modify, for example, a windshield or window. As an example shown in FIGS. 3 and 4, a rear window is changed from the initial, average model to that of a morphed model. For purposes of illustration, these figures use 2D vehicle outlines and additional interior curves to represent the 3D exemplar models selectable from the catalog. As discussed above, selectable features to control morphing are numerous. In this example of FIGS. 3 and 4, the user can click a point at the base of the rear window and move it to modify the shape.

FIG. 3 shows a display screen 108 having a mix of a HUMMER H2 130, the CHEVROLET SSR 132, and the CHEVROLET CORVETTE 134. The average of the three vehicles 150 is shown, representing the morphable model. In this way it is possible to combine different categories such as trucks, SUVs and cars together in a single representation.

On the display screen 108, the average model 150 may be shown in one color for example and the exemplars may be in other colors behind the average model indicating the mixture. The designer may choose the colors.

On the display 108, grayed out, the HUMMER and the CORVETTE, and the SSR, are displayed; their average may be displayed in black. The resultant average vehicle 150 is approximately the size of the SSR.

In this example the user then may pick a point or a curve on the average vehicle to pursue changes to the morphable model. For example, the user may pick a point at the rear window 152 a. By selecting the rear glass to modify the user can move that point up to make the vehicle more HUMMER like and move it down to make it more CORVETTE like. It may continue to include some of the character of the SSR.

A drop-down menu or any other user interface may provide a list of points or options for the designer to pick from to alter the resultant vehicle. Or the user may simply click near or on the rear window to select the point 152 a. In the example, the point 152 a represents the rear window. By clicking the point 152 a, a cluster of points 156 a, 156 b and 156 c may be provided on the display 108. The cluster of points shows the space in which the mix of cars' rear windows reside as shown in FIGS. 3 and 4. In other words, the cluster of points gives the user an immediate indication as to the extent of the design space for that feature from the exemplars. The cluster may or may not be shown on the display but if shown may be used as a guide. In this way the user can drag the point 152 a to the position of 152 b in FIG. 4, knowing that he is still within the prescribed design space of the mixture.

The average vehicle 150 morphs into the morphed vehicle 160. As the point is dragged the morphing may show on the screen in a continuous interactive manner. From the registration process, curves that are related to each other from the registered exemplars defining the design space may change consistently together. Manipulating exterior vehicle curves will change the packaging curves and visa versa. This dynamic interaction of styling and packaging is available immediately to the designer to aid the aesthetic creation process. Alternatively, when the point is dragged, the morphed model 160 may update when the mouse button is released or at any point therebetween.

The designer may drag point 152 a to a point outside of the space created within 156 a, 156 b and 156 c. However, the model may break down when manipulated outside the bounds of the design space as defined by the examples.

The catalog of designs includes geometric design data, coded into a representation such that different, but related, designs may be put into correspondence. The coding may, for example, entail segmenting a geometric design into points, curves or surfaces. Some or all designs in the catalog may be represented as an array of values that characterize the vertices and curves for that design. Corresponding values in different arrays map to corresponding vertices and curves in different designs. On the other hand, one or more catalogs of any number of objects may be included. One or more catalogs may provide a statistical basis for the class of shapes that are generated by the method, system and apparatus described herein.

To build a morphable model from the selected set of exemplars, the set of mathematical arrays, one array representing selected designs 130, 132 and 134, may be manipulated using statistical methods to extract their relationships and take advantage of redundancies in the data arrays representing the geometric designs. For example, a mean or average array may be calculated, whose elements are calculated by averaging corresponding elements of the arrays. Similarly, a covariance matrix may be calculated from the data arrays, once the average array is calculated.

Morphing with statistics supports consistency of the resulting design. In the statistical methods as described in detail below, the more models used, the more accurately the model class is described by the statistics. Other statistical models may be used that operate on less data. Mathematical methods including statistics are described for their ability to reach results, and any other methods used to reach the results are considered within the scope of this disclosure.

One skilled in the art of vehicle design will recognize that the vehicle design process typically begins with vehicle criteria. Some of such criteria include points called “hard points” which in certain circumstances should not be changed. Hard points may be categorized according to vehicle architecture class, for example. A resulting set of dimensions for hard points is therefore developed and communicated to a designer. The designer may then typically design the vehicle exterior with constraints given on the location of at least some of the vehicle hard points.

The designer input 102 of FIG. 1 is receptive of designer selections relating to manipulations of the patterns and relationships contained in the statistical vehicle model. As will be discussed in detail below, a modeling module including, for example, a pattern and relationship extraction module 460 and a constraint module 467 (see FIG. 8), is adapted to build and modify the statistical model in the design space based on the designer input

The designer may then manipulate the features of the statistical model corresponding to the hard points to conform to standard dimensions. The model is drawn on the display 108 of FIG. 1 based on the modified parameters, which in the example are positions of hard points. The modeling module described in detail below is adapted to manipulate positions of the visually rendered vehicle hard points in design space to accomplish designer creation of a new vehicle shape.

The process, system and apparatus described herein may be applied by vehicle designers in additional ways. For example the vehicle models may be used to design a vehicle interior from a plurality of vehicle interior exemplars. Also, the interior and exterior may be designed simultaneously. Additionally, plural vehicle interior exemplars and plural exterior exemplars may be used independently to form separate exterior and interior resultant statistical models. These separate models may then be combined into a common coordinate system by, for example, causing the hard points of the models to conform to one another. The designer may then adjust the interior and exterior models simultaneously with a single selection or with multiple selections. Cluster points similar to those as described above in reference to FIGS. 3 and 4 may be used to guide morphing of interior models.

As described above, the method, system and apparatus described herein provide the designer the ability to be creative and to drive the output. For example, the designer may be working in a space that includes angular exemplars, but may wish to add some curvature. The designer may add a previously registered round shape to the mix for that result. In this way, design qualities or features may be added into the mix. Also they may be weighted—such as 50 cars and 1 round shape, or weighted as 25 round shapes and 25 cars. The average and the statistics can be changed by the designer's choice. A slide bar or other similar interface may provide the user the ability to specify weights.

As noted with the previous example, exemplars may include other items than existing vehicles. New designs, not yet built into production models, may also be included. Different shapes having other purposes than vehicle bodies may also be used as exemplars.

The design space may be large. The designer can use the mixer to select a smaller set of models appropriate to his design goal. For example, if only CADILLAC vehicles are chosen for the mixture, the design space will reflect the characteristics of CADILLACs.

Now that the morphing process has been illustrated via FIGS. 3 and 4, and discussed in general, with the mathematics in detail below, the imposition of engineering values, the application and the analysis thereof is addressed. Accordingly, the system and method described herein is both an engineering evaluation tool and a design tool wherein the analysis may be used to control and reshape the design itself. Below it is discussed that engineering analysis information can be used to guide shape changes during early design.

Referring to FIG. 5 as an example, an aerodynamic engineering value may be considered by the user or in an automatic manner. In general, the drag coefficient can be calculated accurately by a conventional engineering tool or program based on a given design shape. By performing a detailed analysis of drag on a set of shapes, it is possible to find an approximate functional relationship between the shapes and their aerodynamic drag values. One such approximate functional relationship is a response surface. The technique for generating response surfaces is well known, and can be applied to other engineering criteria besides this one example. Using a response surface, the approximate engineering analysis result for a given shape can be very quickly computed, making it possible to provide real-time feedback to the designer about the engineering criteria as the design shape is changed.

More particularly, engineering criteria having a plurality of criteria values may be represented by a response surface, or other functional approximation of the model features as z=h(x).

As will be mathematically shown, when provided a functional approximation for an engineering criteria, z=h(x)—for instance a drag coefficient estimate as a function of the shape—the resulting engineering criteria value for any new shape created with the morphable shape model may be computed. In the described exemplary design user case, the shape is created, and then afterwards the engineering criteria are calculated.

Now refer to FIGS. 5 and 6, wherein FIG. 5 represents an exemplary user input for controlling engineering criteria values such as the aerodynamic drag with sliders 202 and 204. As mentioned above, any manner of user input may be used, and the sliders are an example. Slider 202, “drag out”, represents the output of the criteria calculation on the current shape. The slider 204, “drag in”, represents a new choice of drag as a target input—i.e., a result the designer would like to achieve with some new shape. FIG. 6 shows a resultant design 206 for a statistical three dimensional automobile model. The units on the drag scales are not important to this discussion, but the values come from an analytical calculation of the drag coefficient used to check the accuracy of the results from the morphable model. The simple set of connected points 208 represents the input to the analysis, and corresponds to the resultant design shape 206. Its drag value, computed by the analysis program, is comparable to the drag value shown, which was estimated by the response surface on the current design.

Still referring to FIGS. 5 and 6, the user can activate the use of the “drag in” slider 204 by pressing the adjust button 214. Were the user to move slider 204 to the left, reducing the drag coefficient, the resultant design of the morphable model 206 would change according to the mathematical model detailed below into the shape shown as model 210. For validation, the simple shape 212, corresponding to model 210 was input to the more accurate engineering analysis program, and produced a comparable value for drag (although much too slowly for interactive design use). Accordingly, when the user chooses the adjust button 214, the system is in adjust mode and the user may drive the design to modify shape features using engineering criteria. The button currently indicating “aero” 216 may open up a drop down menu for example, to list the other engineering values available for the user to manipulate in similar ways.

Accordingly, the method and system can calculate engineering analysis data from the current design shape, or use engineering analysis data to reshape a morphable vehicle model. The morphable vehicle model 206 is defined by a statistical vehicle model that spans a design space of base vehicle shapes. The space is parameterized by x—a vector of shape features. To use engineering analysis data, the analysis result is a function of x—i.e. z=h(x). The vector of values, z, is the engineering analysis result—for instance, drag—computed for any shape described by x in the design space. The function, h(x), can be known, or derived—for example, as a response surface—from a sufficient number of sample pairs of results, {xi, zi} spanning the design space.

Now referring to FIG. 7, the system and method can prescribe a desired engineering value, z0, 220 and use the mathematics described below to modify the morphable shape correspondingly. As one manner of approaching this description, the user can work backward from a given vehicle performance goal to a shape design that supports it. FIG. 7 illustrates this process. Suppose that the morphable model 206 has been manipulated to create a new design shape. In the example, the current value of the drag coefficient, z, can be estimated by calculation of response surface 228. This value might be output to the designer at slider 202, and a slider 204 provided to the designer so that a target value can be entered, z0. If the desired and actual values are not the same, i.e. there is a difference 222, then an update calculation 224 is performed on the shape and a new shape 210 is generated 226.

Referring now to FIG. 8, a flowchart showing an embodiment of the method described herein is shown at 400. The flowchart is a high level overview of the options available to the user in the creative process. During the steps, mathematical algorithms are used to process data and provide the output along the way. The flowchart illustrates the formation of a statistical mode 206 like that shown in FIG. 6, and then application of the feature constraint including engineering criteria such as aerodynamic drag as discussed above to generate a morphed model such as 210.

A catalog of exemplar designs is provided at 402. The input 102 (FIG. 1) is receptive of designs selected from the catalog module 118 of plural object from datastore 116. Once a mix of designs has been chosen in step 404, the design space is defined in the extraction module 460. The basic properties of the design space defined at 406 derive from the statistics of the feature vectors of the set of designs selected for the mix. To illustrate steps 406, 408 and 410, that are the pattern and relationship extraction module 460, refer to FIGS. 9 and 10 that show the data flow from the vector parameters. By combining curves 1 on each vehicle, the average curve 1 results. When done for all the curves, the average vehicle results. Pattern extraction module 460 extracts patterns and relationships from the plural vehicle designs to develop a general statistical model 408 of a vehicle based on previous designs in the datastore 116.

Still referring to FIG. 8, designer input is provided for the step at 412. Here, a user may opt to save the design, as a completed design, as shown at 414. A user may instead opt to add an additional exemplar design to the mix, or remove a selected design from the mix, as shown at 416. Either of these actions by the user at 416 generally causes a return to the design space definition step at 406.

Now that a morphable model is generated, a user may opt at 412 to select a feature constraint including engineering criteria, as shown at 418. As discussed above, such a feature constraint may include a choice of a point of the design, or a choice of engineering criteria, such as aerodynamic drag; or a choice of a styling constraint, such as wheelbase dimension or other vehicle proportions. The feature constraint choice may be implemented with a matrix function H as discussed below with respect to FIG. 11.

At step 420, the design tool allows the feature constraint such as engineering criteria to be applied. Accordingly, if the selected feature constraint is the rear window point, it may be moved or dragged to a new position on the screen. Selectable feature constraints such as the engineering criteria described herein may be provided in a drop down menu, having a pick list for, e.g., H-point or wheelbase or any other suitable user interface. Applying the feature or engineering constraint 420, may also encompass, for example, selection from a library, inputting a value, or adding a new definition. The selectable feature of 420 may also be adjustable in value by the user using a slider or drop down menu or any other suitable user interface, as previously discussed.

The update step is shown in the flowchart of FIG. 8 including an optimal estimate update module 422. At this point, a user may opt to save the design, as a completed design, as shown at 424.

Returning to a discussion of FIG. 8, other figures may be referenced herein. The following is a reiteration of the above in more detail. The designs of the catalog 402 may comprise a collection of points and curves (or other features) conforming to a design topology. Here the design topology, also referred to herein as a topology, and denoted Ω, is a finite set P of points p₁, p₂, p₃, . . . , and a finite set C of curves c₁, c₂, c₃, . . . , along with a mapping between the two sets. This mapping may be such that exactly two points map to a given curve. These two points constitute the endpoints of the curve, which may be taken to be a straight line segment. In another embodiment, four points may map to a given curve, which may be taken to be a Bezier curve. In this case, two of the points are endpoints of the curve, and the other two points are the remaining two control vertices for the particular Bezier curve. In addition, except for exceptional instances, an endpoint maps to at least two curves. Either of these specifications of the design topology defines how the curves are connected one to another by specifying the points that are common between two or more curves. Further specifications of the design topology may instead employ NURBS, or polygons, and so on. Designs used as exemplars for the same design space use the same topology, and this enables designs to be placed in substantially one-to-one correspondence, previously discussed in reference to the catalog shown in FIG. 2.

As an aside to illustrate the correspondence, FIG. 9 shows partially detailed outlines of a coupe 450 and a truck 452 that have features in correspondence. Corresponding curves in the coupe and truck outline may be different, but the correspondence provides that they may be represented by the same curves, Curve 1 through Curve k. For example the coupe 450 and truck 452 may be used as exemplars chosen from the catalog to create a model design space.

It may also be part of the definition of a design topology that two curves meet at a common endpoint, i.e., no two curves cross at an interior point of either curve. Compliance with this part of the definition of a design topology may be checked for compliance after coordinates have been provided for the points p₁, p₂, p.₃

Note that this definition of design topology is not limited to points and curves. As one example, this definition of design topology may be extended to include, for example, a finite set T of triangles t₁, t₂, t₃, . . . with mappings between P and T and between C and T, consistent with one another and with the mapping between P and C, so that three endpoints map to a given triangle, and three curves map to a given triangle. With this definition of design topology, the connectedness of the triangles used in, say, a triangulation of a vehicle body, may be specified by the points that are common between any two triangles, and the curves, or edges, that are common between any two triangles. With this definition, 3D design exemplars may be used. It will be appreciated that other modifications and extensions to the definition of design topology may be used.

In the case where a topology includes a set of triangles T, it may further be a part of the definition of the topology that two triangles intersect at a common endpoint or common edge, so that no two triangles cross in the interior of one or the other. As with the part of the definition of design topology discussed earlier that two curves meet at a common endpoint, this further part of the definition of the topology may be checked for compliance after coordinates have been provided for the points p₁, p₂, p₃, . . .

It is to be noted that neither non-intersection requirement discussed above is a requirement or restriction on the design topology itself, but rather a stipulation of what it means for a design to conform to the topology.

Returning now to discussion of the method shown in the flowchart of FIG. 8, exemplars in the catalog have values assigned for points p₁, p₂, p₃, . . . A point p_(i) may have an ordered set of values—e.g., (x_(i),y_(i)) for 2D, or (x_(i),y_(i),z_(i)) for 3D. The set of points P with their ordered values comprise a feature vector x. For 2D design data, for example, x may have the form, x=(x₁, y₁, x₂, y₂, . . . ). Thus, an exemplar has a feature vector x, whose elements appear in a canonical order prescribed by the topology. The number d of components of x depends on the type of design data, e.g., 2D, 3D, and so on. It is also within the scope of this discussion that x may contain numerical data other than coordinate values, e.g., engineering analysis data or consumer response data.

A selection of exemplar designs from the catalog is chosen at 404. This selection may be made through a user interface, as discussed earlier in reference to FIG. 2.

Once a mix of designs has been chosen in step 404, the design space is defined at 406 which is a module of the extraction module 460. Since designs in the mix substantially conform to a particular design topology, a particular point defined in the topology has a value for its coordinates, for the designs in the mix. Thus, an element of P, e.g., p₄, may be associated with a cluster or “cloud” of points, the points of the cloud coming from the particular values of p₄ for one of the exemplars in the mix. The collection of the clusters, roughly speaking, defines the design space.

More precisely, the design space is defined by the statistics of the feature vectors x for the set of designs selected for the mix. This definition may be augmented by associating with the set of chosen designs a joint Gaussian probability distribution for the values of the coordinates of points of the design topology, i.e., a joint distribution for the feature vector components. This joint distribution is constructed from the set of selected designs so as to have the same values for the first and second moments as would be obtained from the statistics of the set of selected designs.

It will be appreciated that the use of a Gaussian distribution is not necessary; another probability distribution may be more appropriate in particular applications. In fact, it may be desirable to provide a choice of probability modeling functions through buttons or menu pick lists on the user interface. Preferably, a Gaussian distribution may be used as a default probability modeling function. However, use of a Gaussian distribution in this discussion is not intended to limit this disclosure. The basic properties of the design space defined at 406 derive from the statistics of the feature vectors of the set of designs selected for the mix.

In particular, these statistics provide for determining the average value for the coordinates of the points p₁, p₂, p₃, . . . , i.e., the average feature vector. This is shown in the flowchart at 408. The set of average values for the feature vector x comprises the average design. This average design may be output; outputting of the design may include storage in memory or a more permanent storage medium, rendering to the display, and so on, at 410. Preferably the average design is at least rendered to the display. These statistics also provide for determining the covariances among the feature vector components. The statistical model is also referred to herein as a morphable model. To illustrate steps 406, 408 and 410, that are the pattern and relationship extraction module 460, refer to FIGS. 9 and 10 that show the data flow from the vector parameters. By combining curves 1 on each vehicle, the average curve 1 results. When done for all the curves, the average vehicle results. Since the curves 1 through curve k are substantially registered, the mean of the coupe 450 and the truck 452 curves may be derived, and then the covariance matrix may be determined. These algorithmic steps carried out by the system and apparatus are performed to form the mix of vehicles suitable for morphing, alteration or manipulation as described below.

Again referring to FIG. 8, designer input is provided for in the step at 412. Here, a user may opt to save the design, as a completed design, as shown at 414. A user may instead opt to add an additional exemplar design to the mix, or remove a selected design from the mix, as shown at 416. Either of these actions by the user at 416 generally causes a return to the design space definition step at 406.

Now that a morphable model is generated, a user may opt at 412 to select a feature constraint as shown at 418. Such a feature constraint may include a choice of a point of the design, or a choice of an engineering constraint, such as H-point or even aerodynamic drag; or a choice of a styling constraint, such as wheelbase. The constraint choice may be implemented with a matrix function H as discussed below. The choice of a point may generally be made through the use of a mouse or other pointing device, as known in the art. In the example of morphing as shown in FIGS. 3 and 4 where a point on the rear window was moved causing the entire vehicle to change, the point may have been selected from a list of morphable features.

Feature constraints are functions of the model features, referenced as “H” in the mathematical detail later. For example, a wheelbase length constraint could be defined as in the following. A vehicle may be aligned with a coordinate axis—for example, the X axis—so that the distance between two points along this axis is just the difference of their x-coordinates. Suppose the features of the model are kept in a column vector of numbers called ‘x’, that includes the points for the centers of the front and rear wheels on the driver's side. One of the rows of the matrix H—say the i^(th)—may be composed of all zeros, except with a ‘1’ in the same position of the i^(th) row of H (for example H[i,j₁]) that the x-coordinate of the center of the rear wheel occupies in the feature vector (x[j₁]), and a ‘−1’ in the position of the i^(th) row of H (for example H[i,j₂]) that the x-coordinate of the center of the front wheel occupies in the feature vector (x[j₂]). The ith element of the product H*x evaluates to a result that in this example is the wheelbase length. (The product H*x is called ‘z’ in the mathematical detail later.)

Different ‘H’ matrices or functions multiplied by the features ‘x’ compute different lengths, positions, or other quantities, on 1 or more features, by varying the numbers in H. Examples of H that are considered important to constrain the model may be defined in advance, and may be stored in a menu or list for selection (see FIG. 8, Box 418).

The particular value of ‘z’ for any particular function H (e.g. wheelbase length) depends on the current value of the features in the model ‘x’.

If the designer now wishes to change the design so that the wheelbase length is different than the current value of ‘z’, he provides a new value, for example ‘z0’ through a slider, or other means, indicating that the constraint must be applied with the new value (see FIG. 8, Box 420), and the whole model updated in some consistent fashion as a result.

This system uses a method to update the current design (see FIG. 8, Box 422) based on satisfying the given constraints on a few features, and finding a solution (among many possible solutions) for values of all the rest of the features that additionally is “best” or “optimal” in some sense. To do that, it uses the statistics of the examples used to form the model space. The current design is represented both by the values of the features in ‘x’, and also the covariance matrix of the features—which describes which features vary together, and by how much, in the example set. We can define one kind of “optimal” solution as one that minimizes the covariance of the features, after satisfying the constraints. This is the “optimal estimation” procedure described below. It is mentioned that if a deterministic (non-statistical) interpretation is desired, the optimal estimation described is then equivalent to minimizing the sum of weighted, squared deviation errors between the solution feature set, and the examples. The solution (from among many) that has the minimum total error in that case is the chosen solution.

The constraint functions do not need to be linear functions. They may also be non-linear—referenced as ‘h( )’ in the mathematical detail below. In that case the “optimal” solution, or the solution that has minimum total error is not guaranteed to be optimal or minimum over the entire design space, but only in the neighborhood of the current design values.

Once the feature for manipulation is selected the next step in the flowchart of FIG. 8 takes place. At step 420, the design tool allows the feature constraint to be applied. Accordingly, if the selected feature constraint is the rear window point, it may be moved or dragged to a new position on the screen.

Selectable feature constraints may be provided in a drop down menu, having a pick list for, e.g., H-point or wheelbase or any other suitable user interface. The step at 420 in FIG. 8 may also encompass, for example, selection from a library, inputting a value, or adding a new definition. The selectable feature may also be adjustable in value by the user using, for example, a slider or drop down menu or any other suitable user interface.

The update step is shown in the flowchart of FIG. 8 at 422. Typically other points of the design, besides the selected point, are moved as a result of the update step, due to correlations among geometric features in the design statistics. As part of the update step, the resultant design may be rendered to the display. At this point, a user may opt to save the design, as a completed design, as shown at 424. The new design has a new associated feature vector.

If the selected point has been moved outside the extent of the usable design space, the user may see intersection of one or more curves or triangles at an interior point of one of the curves or triangles, signaling nonconformance to the design topology, and breakdown of the morphable model. This caricaturing phenomenon provides feedback to the user on the usability of the current design.

A user may choose to pick a new point or feature constraint, returning again to 418. Note that the “new” point or feature constraint chosen in this step may, if the user wishes, be the same point or feature constraint as one chosen earlier during the design session. Once again, in the case of a selected point, for example, the user may execute the step of dragging the selected point to a new position as rendered on the display, with morphing of the design to a new design taking place.

Another option, among many other possible options such as those described and contemplated herein, is for the user after the update step to add an additional design to the mix, or remove a selected design from the mix, as shown at 416. As previously discussed, either of these actions by the user at 416 generally causes a return to the design space definition step at 406.

The current design as shown on a display screen 108 or stored in a different step includes the chosen design that may be the optimal design. An optimal design includes the design that better or best meets given constraints and/or criteria. FIG. 8 shows a high level system diagram further illustrating the cooperation of object shape design modules including an optimal estimate update module 422.

The input 102 is receptive of a catalog module 118 of plural object designs selected from datastore 116. Pattern extraction module 460 extracts patterns and relationships from the plural vehicle designs to develop a general statistical model 408 of a vehicle based on previous designs in the datastore 116. Put differently, the extraction module is adapted to extract patterns and relationships from the predefined vehicle models to form a statistical vehicle model providing plural, selectable vehicle shapes. Moreover, the extraction module is adapted to extract patterns from vehicles whose parameters, for example, might be points, lines and curves. The vehicle model input 102 is receptive of a set of predefined vehicle models 118 that are selected based on a predetermination of a market segment for a new design.

As described above, the general statistical model provides a variety of selectable shapes defined in terms of combinatorial relationships between parameters. These relationships are well-defined within the bounds of the extremes given by the input designs as shown in FIG. 2. A modeling module is adapted to allow a designer to manipulate the statistical model by applying designer selections received from designer input such as by a mouse, keyboard or touchscreen. The general statistical model provides an infinite variety of derivable shapes that can be defined in terms of continuously variable parameters.

The selected shape is stored in the datastore 116 and is visually rendered to the designer via an active display. The designer evaluates the selected shape and may save the shape in datastore 116 as a new vehicle concept. Multiple vehicle concepts may therefore be developed and employed in a vehicle design process.

It will be understood that extraction module 460 (or a collection of modules adapted to perform various functions) is adapted to calculate means from correspondences between parameters of the predefined vehicle models and to calculate a covariance based on the means. The extraction model is further adapted to perform dimensionality reduction of the design space. Moreover, the extraction module is adapted to employ a principal component analysis, or method providing similar results, to perform the dimensionality reduction. Furthermore, the extraction module is adapted to extract patterns from a plurality of vehicle parameters represented in vector space, thereby generating the statistical model in a design vector space.

Constraint module 467 may constrain the design by the limitations of the original set of example designs. On either side of the constraint module 467 are mapping modules 465 and 469. Mapping module 465 maps a high dimensional space into a low dimensional space of principal components. Mapping module 469 maps a low dimensional space of principal component to a high dimensional space. A user views on a display screen an image or representation of a geometric design of a high dimensional space. However, the large amount of data is prohibitive in providing on-screen editing of such an image for an average CPU. By editing, here it is meant constrained model editing and the calculations needed to perform it. That is, an average desktop computer does not have the computing power to quickly respond to high dimensional constrained editing input by the user. Here, the dimensions of the problem are reduced. Briefly referring to FIGS. 3 and 4, depicted is a point that has been dragged by a user so that from FIG. 3 to FIG. 4, the whole image is modified as the point is moved. That is, in FIGS. 3 and 4, it is shown how a designer might drag a “hard point” on a vehicle rear window while the vehicle continuously changes. In order for the point to move and the rest of the image to change accordingly, the high dimensional space of the image is mapped to a low dimensional space where the morphing process occurs. The high dimensional space may be displayed on a display screen for a viewer to see while the low dimensional space is transparent to the user. Once the morphing process has occurred in the low dimensional space, the low dimensional space is mapped to the high dimensional space. The speed at which this mapping, morphing and mapping process occurs provides the appearance of a seamless editing or morphing process on the display screen.

Constrained model editing provides the power to change the design globally, and consistently within the model space, with only a few interactions by the designer. As shown in FIGS. 3 and 4, the effects of editing are not local to the feature being edited. Constraint module 467 includes constraint feature module 420 and optimization (which also may referred to as optimal estimation and update) module 422. The constraint module is described in more detail below.

Optimal estimation module 422 provides optimal estimation techniques to generate a design within the statistical model that meets preferred designer specifications. The optimal estimate computation includes computing the hard points of the new design shape given the constraints defined in the constraint feature module 420. If the wheel centers, are features of the design, a matrix H can calculate the difference of those features along the vehicle length axis, and a vector z, as detailed below, can be designated by the designer as a desired wheelbase dimension, perhaps by entering it numerically.

As explained in detail below, z may be assumed to have a probability distribution characterized by additive noise v with covariance R. The magnitude of the covariance (R) for v compared to the magnitude of the system covariance used by H determines how precisely the new value is adopted. In the case of moving a point, the designer may want to specify the location exactly (R→0). However, it is possible to let the design “pull back” and settle into a state that is influenced less strongly by the manipulation (in that case R is larger, allowing the dragged point position, for example, some variability in subsequent steps). When a range of values is permissible, e.g. a range of wheelbases, increasing the value of R allows the design to find an optimum balance of this and other constraints. This relative weighting is also a designer-specified value, perhaps through a slider.

Turning now to a more detailed discussion of the three steps 418, 420, and the update step at 422 included in the constraint module 467 of FIG. 8, and 418 a, 420 a and 422 a of FIG. 11, the mathematics described below allows the very large amount of data to be reduced for computations and then be expanded for display and further manipulation. Accordingly, data in a high dimensional space is mapped to a low dimensional space and then mapped back to the high dimensional space once the user's manipulation of the design on a display has been processed. In this way, a user is able to watch morphing occur as the selectable features are processed.

The abstraction of the design process—in terms of the mathematical model—may be given by the following steps: (1) specify the model space for the new creation, which was discussed above; (2) review the current shape, or read out geometric values (e.g. dimensions); (3) apply constraints to parts of the geometric shape, reducing freedom in the design space; and (4) add innovation, adding freedom back into the design space.

In the first step, exemplars are chosen to populate the object space with the right character. This is like the pre-determination of a market segment for a new design, resulting in a population of past, present, and concept vehicles as context for the designer. The choice of exemplars for the object space is part of the creative process. The discussion below shows how the exemplars are processed to produce a usable low dimensional space (with a compressed representation characterized by u and Λ, to be defined and discussed below).

The remaining steps are used iteratively, although at any moment one will apply. Step 2, review the current shape, or read out geometric values (e.g. dimensions), was discussed with reference to the step for providing the average output 410 in FIG. 8. In these cases, it is preferable to maintain the low dimensional space—so computations can be performed quickly—yet provide the mapping to the original feature space (x) that is meaningful to the designer.

To draw the current shape, or to query the model, mapping to the original feature space is performed. For example, the points at the center of the wheels may be defined in the original feature vector (x), so wheelbase can be defined as the distance between the points. However, the same points may not appear in the compressed representation (u), although they can be reproduced from it. The wheelbase calculation is automatically redefined to use u.

An example of a constraint is the specification that wheelbase be changed to a particular value. The constraint uses the same mapping as the query function. Another example is the specification of the position of a particular model point (during shape editing). In either case, the rest of the shape preferably will assume some plausible values based on the specification.

Finally, it may be the case that the designer wants to isolate part of the design for change, without globally affecting the rest of the design. In that case, the features being manipulated would preferably have their statistical correlations to the rest of the model weakened so the impact on the rest of the design is removed or lessened to a chosen degree.

A model space (x, Ω) for a design will be defined as a topology Ω, and an associated Gaussian-distributed vector-valued random variable x with given mean u and covariance matrix Ξ P(x)˜N(ν,Ξ). Estimates of the parameters ν and Ξ will be written {circumflex over (x)} and C_(x), respectively. In the following, the estimates {circumflex over (x)} and C_(x) will be substituted for ν and Ξ, in general and where appropriate.

In general, the covariance matrix C_(x) may be ill-conditioned. A singular value decomposition (SVD) is applied to obtain the principal components characterizing the mix of designs. The reduction to principal components allows the design space to be explored in a generally stable, computationally economical way.

Within Ω a particular model—x₁, for example—may be defined by a vector of d model features in a canonical order, so that the same features are present in corresponding order in the models, as discussed previously. Geometric shape differences among models in Ω are encoded in the feature vector values. For example, the topology might be a mesh, and the features would be 3D points at the mesh vertices with different values for different shapes. The mathematics herein discussed is indifferent to the contents of the feature vector, and other embodiments may include other properties such as appearance information, engineering properties, consumer scores, and other criteria. The common factor is that features may be functionally or statistically related to the geometric shape.

If a probabilistic interpretation is not warranted or desired, the same mathematics can be developed from recursive, weighted least-squares solutions to the problem. The “weights” may be chosen to be the inverse of the “covariances” calculated in the following.

The definition of the topology has been discussed above. The current state of the design is defined by the topology, and the current estimates of the shape vector and shape covariance matrix, {circumflex over (x)} and C_(x). These estimates are made using the statistics, of the feature vectors of the selected exemplars. The size d of the shape vector x can be very great, and the size of matrix C_(x) is thus the square of that dimension—often large for computational purposes, especially when intended for use in an interactive design tool. The matrix C_(x) represents the variability of geometric shape features within the set of selected exemplars, and the inter-variability among features. Fortunately, if the exemplars in the design space are cars, the shape features have much more consistently defined relationships than if the space also contained geometric objects from completely different classes (e.g., spoons, or kitchen sinks). Due to this internal consistency, or coherence, there is generally a far smaller, but nearly equivalent set of features and associated covariance matrix (called u and Λ in the following) that can be used instead to greatly improve computational efficiency.

Referring to step (3) as described in a paragraph above, that is, reducing the freedom in the design space, Principal Component Analysis (PCA) may be used as a data dimensionality reduction technique that seeks to maximize the retained variance of the data in a (lower dimensional) projected space. The PCA space includes a design space with a reduced number of dimensions via PCA. The projection model can be derived in closed form from the data in a set of examples. The following discussion illustrates the technique.

The projection to principal components is implemented with the eigenvectors and eigenvalues of the sample covariance of the data, S_(x), with sample mean x. For n models, x₁, . . . , x_(n), let the d×n data matrix be defined as {tilde over (D)}=[x ₁ − x, x ₂ − x, . . . , x _(n) − x]. The x_(i) is a d-component non-random data vector, and typically d>>n. The sample covariance of the data set is then the d×d matrix

$S_{x} = {{\frac{1}{n - 1}\left\lbrack {\overset{\sim}{D}{\overset{\sim}{D}}^{t}} \right\rbrack}.}$ The eigenvectors of S_(x) and {tilde over (D)}{tilde over (D)}^(t) are the same, and the eigenvalues differ by a scale factor. Since it is sometimes useful to keep the original data matrix, it is convenient to work with {tilde over (D)}{tilde over (D)}^(t) rather than S_(x).

The eigenvectors and eigenvalues of {tilde over (D)}{tilde over (D)}^(t) can be derived from the Singular Value Decomposition (SVD) of {tilde over (D)}, avoiding altogether the storage and manipulation of the elements of the matrix {tilde over (D)}{tilde over (D)}^(t) (or S_(x)), which can be quite numerous. First, the following factorization may be made.

Using SVD, factor the d×n matrix {tilde over (D)}: {tilde over (D)}=UΣV^(t). Here, U is a d×n matrix, and Σ and V are n×n matrices.

By the definition of SVD, Σ is a diagonal matrix. Further, the matrix U is column orthonormal, and the matrix V^(t) is row and column orthonormal (since it is square); i.e., U^(t)U=I and V^(t)V=I.

From Σ and its transpose, define a new matrix Λ=ΣΣ^(t). The columns of U and the diagonal elements of Λ are the eigenvectors and corresponding eigenvalues of {tilde over (D)}{tilde over (D)}^(t).

Next, in PCA the eigenvalues are sorted by size (largest first). The columns of U and rows of V^(t) (or columns of V) are correspondingly sorted. If U′, Σ′, and V′ are the reordered matrices, the product of the new factors reproduces the original matrix, i.e. {tilde over (D)}=U′Σ′V′^(t)=UΣV^(t).

After reordering of the matrices, any zero eigenvalues will be in the last diagonal elements of Λ (and thus last in Σ′). If there are m≦n−1 non-zero eigenvalues from the n exemplars, then rewriting the last equation in tableau

${\overset{\sim}{D}}_{d,n} = {{U_{d,n}^{\prime}{\sum\limits_{n,n}^{\prime}V_{n,n}^{\prime\; t}}} = {{\begin{bmatrix} U_{d,m}^{''} & A \end{bmatrix}\begin{bmatrix} \sum\limits_{m,m}^{''} & 0 \\ 0 & 0 \end{bmatrix}}\begin{bmatrix} V_{m,n}^{''\; t} \\ J \end{bmatrix}}}$ exposes the relevant sub-matrices and their dimensions. The result after multiplying the sub-matrices is {tilde over (D)}_(d,n)=U″_(d,m)Σ″_(m,m)V″_(m,n) ^(t).

The remaining columns of U″ and rows of V″^(t) are still orthonormal, though V″^(t) is no longer square. The matrix Σ″ remains diagonal. Finally, the original value of {tilde over (D)} is unchanged, though its constituent matrices are potentially much smaller—a benefit for storage and computational efficiency.

The columns of U are the eigenvectors of {tilde over (D)}{tilde over (D)}^(t) needed for PCA, and the diagonal elements of Σ are the square roots of the eigenvalues.

There are at most m=n−1 non-zero eigenvalues in the solution of {tilde over (D)}{tilde over (D)}^(t), but m<n−1 if “small” eigenvalues are set to zero, as is typical in PCA. These small values correspond to the “singular values” found by SVD, which may be set to zero to improve numerical stability in subsequent calculations. PCA also prescribes setting small eigenvalues to zero as a form of data compression. The existence of zero eigenvalues allows for compressed representation (in u and Λ, below) to be used.

Assuming no small eigenvalues are discarded (i.e., if m=n−1) the (unbiased) estimate of the sample covariance (S_(x)) can be written S_(x)=UΛU^(t) using the definition

$\Lambda = {\frac{1}{n - 1}{\sum\sum\limits^{t}}}$ (this has been scaled from the earlier definition of Λ, above). This defines a transformation from the small (m×m) diagonal matrix Λ to S_(x). The inverse transformation is Λ=U^(t)S_(x)U.

PCA defines the model covariance (estimated as C_(x)) to be equal to the sample covariance S_(x), so this last equation can be rewritten. Λ is the covariance matrix of a new random variable vector u:

$\begin{matrix} {\Lambda = {U^{t}C_{x}U^{t}}} \\ {= {U^{t}{E\left\lbrack {\overset{\sim}{x}{\overset{\sim}{x}}^{t}} \right\rbrack}U}} \\ {= {E\left\lbrack {\left( {U^{t}\overset{\sim}{x}} \right)\left( {U^{t}\overset{\sim}{x}} \right)^{t}} \right\rbrack}} \\ {= {E\left\lbrack {uu}^{t} \right\rbrack}} \end{matrix}$ where {tilde over (x)}=x− x, and E is the operator for taking the statistical expectation value.

Thus u≡U ^(t) {tilde over (x)}=U ^(t)(x− x ) and E[u]=û=0. Further, the expression for C_(x) in terms of Λ and U can be rewritten to show the relation of x to u:

$\begin{matrix} {C_{x} = {U\;\Lambda\; U^{t}}} \\ {= {{{UE}\left\lbrack {uu}^{t} \right\rbrack}U^{t}}} \\ {= {E\left\lbrack {({Uu})({Uu})^{t}} \right\rbrack}} \\ {= {E\left\lbrack {\overset{\sim}{x}{\overset{\sim}{x}}^{t}} \right\rbrack}} \end{matrix}$ Thus {tilde over (x)}=x− x=Uu and x=Uu+ x. The vector u is the projection of x in the m-dimensional principal component space. This PCA projection maximizes the retained variance of S_(x).

The design state may be defined in terms of the low-dimensional space as P(x)˜N({circumflex over (x)},C _(x))=N(Uû+b,UΛU ^(t)) P(u)˜N(û,Λ), with initial values b= x, û₀=0 Λ₀=U^(t)S_(x)U. This discussion of the reformulation of the statistics of the feature vectors of the selected exemplars in the low-dimensional space characterized by u and Λ provides further detail of step 406 shown in the flowchart of FIG. 8.

Constraints may be incorporated through introduction of a random vector z, with r components, taken to be a linear function of the d-component random vector x, with constant r×d coefficient matrix H, and r-component random noise vector v, with mean 0 and covariance R. z=Hx+v with components of v uncorrelated with components of the deviation of x from its mean ν: E[(x−ν)v ^(t)]=0. The choice of a value for z, and the choice of H, is completely equivalent, in this context, to choosing a feature constraint. This is step 418 in FIG. 8, and also shown at 418 a in FIG. 11.

The mean and covariance of z, and the cross-covariances of z with x, regardless of the distributions of x and v, are: {circumflex over (z)}=H{circumflex over (x)} C _(z) =HC _(x) H ^(t) +R C_(z,x)=HC_(x) C_(x,z)=C_(x)H^(t).

If x is Gaussian-distributed, so are the marginal (P(z)) and conditional (P(z|x)) densities of z: P(z)˜N({circumflex over (z)},C _(z))=N(H{circumflex over (x)},HC _(x) H ^(t) +R) P(z|x)˜N(Hx,R). Using Bayes' Rule

${{P\left( x \middle| z \right)} = \frac{{P\left( z \middle| x \right)}{P(x)}}{P(z)}},$ a posteriori density of x given a particular z (both Gaussian) is: P(x|z)=N({circumflex over (x)}+C _(x,z) C _(z) ⁻¹(z−{circumflex over (z)}),C _(x) −C _(x,z) C _(z) ⁻¹ C _(z,x)).

With z given as the particular function of x above, the conditional mean and covariance are: x|z={circumflex over (x)}+C _(x) H ^(t) [HC _(x) H ^(t) +R] ⁻¹(z−H{circumflex over (x)}) C _(x|z) =C _(x) −C _(x) H ^(t) [HC _(x) H ^(t) +R] ⁻¹ HC _(x). These last two equations are the Kalman Filter Measurement Update equations. As mentioned, deterministic arguments can be used instead of probabilistic ones, and an equivalent recursive weighted least squares solution can be obtained if desired.

To briefly summarize the above description, the reduction to principal components by the Principal Component Analysis (PCA) allows the design space to be explored by morphing and other changes in a generally stable, computationally economical way.

Again referring to FIG. 8, in the notation below, superscript ⁽⁺⁾ represents the quantity post update, and ⁽⁻⁾ represents the quantity before the update step 422.

With the definition, G=HU the Kalman Filter Measurement Update formulae can be re-written

x̂⁽⁺⁾ = x̂⁽⁻⁾ + U Λ⁽⁻⁾G^(t)[G Λ⁽⁻⁾G^(t) + R]⁻¹(z₀ − Hx̂⁽⁻⁾) C_(x)⁽⁺⁾ = U[Λ⁽⁻⁾ − Λ⁽⁻⁾G^(t)[G Λ⁽⁻⁾G^(t) + R]⁻¹G Λ⁽⁻⁾]U^(t)    = U Λ⁽⁺⁾U^(t) Λ⁽⁺⁾ = Λ⁽⁻⁾ − Λ⁽⁻⁾G^(t)[G Λ⁽⁻⁾G^(t) + R]⁻¹G Λ⁽⁻⁾    = U^(t)C_(x)⁽⁺⁾U Also, û ⁽⁺⁾=Λ⁽⁻⁾ G ^(t) [GΛ ⁽⁻⁾ G ^(t) +R] ⁻¹(z ₀ −H{circumflex over (x)} ⁽⁻⁾) can be substituted above, showing the relationship of principal components (u) to the original space, and its re-projection: {circumflex over (x)} ⁽⁺⁾ ={circumflex over (x)} ⁽⁻⁾ +Uû ⁽⁺⁾. The projection to principal components space is then û ⁽⁺⁾ =U ^(t)({circumflex over (x)} ⁽⁺⁾ −{circumflex over (x)} ⁽⁻⁾).

In the above set of equations, the update is driven by the user's choice of a new value z₀ for z, shown in FIG. 11 at 420 a. As explained further below, joint adjustment of both the feature vector x and the “noise” or variability allowed in z₀, provide an optimal estimate for the new feature vector in the presence of the constraint.

It should be noted that when C_(x) does not have full rank the constraint function H is projected into the subspace as G, which can contain zeros. In such cases, no update of the corresponding components occurs. Those combinations of components have zero variance, however, and are not expected to change. For instance, if an earlier exact constraint had been enforced (with R=0), then the result remains true even in the presence of later constraints. Alternatively, if there was no variation in some combinations of variables in the original basis exemplars, then no manipulation of those combinations is allowed by this mechanism.

As presented, the update equations are the optimal, minimum variance Bayesian estimate, which is equal to the a posteriori conditional density of x given the prior statistics of x and the statistics of the measurement z. A non-linear estimator may not produce estimates with smaller mean-square errors. If the noise does not have a Gaussian distribution, then the update is not optimal, but produces the optimal linear estimate (no linear estimator does better, but a non-linear estimator may).

If the measurement function is non-linear in x, then H is a partial derivative matrix (not constant) and will have to be evaluated. A one-step evaluation of H on {circumflex over (x)}⁽⁻⁾ yields the Extended Kalman Filter, a sub-optimal non-linear estimator that is widely used because of its similarity to the optimal linear filter, its simplicity of implementation, and its ability to provide accurate estimates in practice. There is also an Iterated Extended Kalman Filter that can be used to significantly reduce errors due to non-linearity.

Thus, assuming a linear function of the state with mean zero, additive noise (v): z=Hx+v P(v)˜N(0,R) The marginal density of z is then P(z)˜N({circumflex over (z)},C _(z))=N(H{circumflex over (x)},HC _(x) H ^(t) +R).

Given the current estimate of the model ({circumflex over (x)}) the value {circumflex over (z)} is expected. Forcing the model to any other given value changes the current model estimate. The minimum variance estimate seeks to minimize the variance of (z−H{circumflex over (x)}) jointly; i.e., both the estimate of x, and the independent noise v of z are adjusted so that (z₀−H{circumflex over (x)}⁽⁺⁾−v₀)=0. The solution is the mean of the conditional density of x, given the information z=z₀.

Using the linear composition z(u)=z(x(u)) the marginal density for z(u) is P(z)˜N({circumflex over (z)} ⁽⁻⁾ ,C _(z) ⁽⁻⁾)=N(H(Uû ⁽⁻⁾ +b),H(UΛ ⁽⁻⁾ U ^(t))H ^(t) +R) and the desired conditional distribution for u is P(u|z=z ₀)˜N(û ⁽⁺⁾,Λ⁽⁺⁾)=N(û ⁽⁻⁾ +K _(u)(z ₀ −{circumflex over (z)}),Λ⁽⁻⁾ −K _(u) C _(z,u) ⁽⁻⁾) K_(u)=C_(u,z)C_(z) ⁻¹,C_(u,z)=Λ⁽⁻⁾U^(t)H^(t),C_(z,u)=C_(u,z) ^(t). The model estimate is then updated as P(x|z)=N({circumflex over (x)} ⁽⁺⁾ ,C _(x) ⁽⁺⁾)=N(Uû ⁽⁺⁾ +b,UΛ ⁽⁺⁾ U ^(t)) shown in FIG. 11 at 422 a. This update is equivalent to the direct update on x, but without ever computing the large matrix C_(x). Inspection reveals that the low-dimensional (i.e., r×d) constraint function H can be distributed across the calculation of the vector u⁽⁺⁾ and matrix Λ⁽⁺⁾ (which is no longer diagonal). The matrix C_(x) need not be created, since it appears in C_(z) which can be rewritten

C_(z) = H(U Λ U^(t))H^(t) + R   = G Λ G^(t) + R G_(rxm) ≡ HU.

Constrained model editing provides the power to change the design globally, and consistently within the model space, with a few interactions by the designer. The effects of editing are not local to the feature being edited.

FIGS. 3 and 4 show how a designer might drag a “hard point” on a vehicle roof, while the vehicle changes continuously from a sedan to a truck. In this case, the matrix H is composed of zeros and ones, and selects the single feature being dragged. The vector z₀ is the desired, continuously changing value of the feature point while it is being dragged.

If the wheel centers are features in the design, then a different matrix H can calculate the difference of those features along the vehicle length axis, and z₀ can be designated by the designer as a desired wheelbase dimension—perhaps by entering it numerically.

The magnitude of the covariance (R) for v compared to the magnitude of the system covariance used by H determines how precisely the new value is adopted. In the case of moving a point, the designer may want to specify the location exactly (R→0). However, it is possible to let the design “pull back” and settle into a state that is influenced less strongly by the manipulation (in that case R is larger, allowing the dragged point position, for example, some variability in subsequent steps). When a range of values is permissible—e.g. a range of wheelbases—increasing the value of R allows the design to find an optimum balance of this and other constraints. This relative weighting may also be a designer-specified value, perhaps through a slider.

To recapitulate the update discussion in brief, in general, the covariance matrix may be ill-conditioned. A singular value decomposition (SVD) may be applied to obtain the principal components characterizing the mix of designs. The reduction to principal components may then allow the design space to be explored in a generally stable, computationally economical way.

The average array and covariance matrix completely characterize data, in the case where the data were drawn from an underlying Gaussian distribution. Linear constraints imposed on the data then result in different Gaussian distributions, as can be determined by evaluating the conditional probabilities for the data array elements in the presence of a linear constraint. Even in the case of non-linear constraints, however, this approach may be used to advantage in exploring the design space.

As discussed above, in the probability calculation from the populated design space, one gets an average or mean array and a covariance matrix. The user can choose to constrain the geometric shape delivered by the system and method, thereby obtaining a new geometric shape. The user may choose to continue to use the original, unconstrained covariance matrix. That is, when the method is implemented, the average array is updated, and not the covariance matrix. In this way, some information about the original mix of designs is still available to the designer for further use in exploring the design space from a new starting design.

In other words, the imposition of a constraint including engineering criteria can, in general, alter both the average array (corresponding to the new design) and the covariance matrix. This alteration of the average array provides the user with control over the geometric shape design.

In the probability calculation from the populated design space, an average or mean array and a covariance matrix is generated. The user can choose to constrain the geometric shape delivered by the system and method, thereby obtaining a new geometric shape. The user may choose to continue to use the original, unconstrained covariance matrix. The method is accordingly implemented to update only the average array, not the covariance matrix. In this way, some information about the original mix of designs is still available to the designer for further use in exploring the design space.

Another manipulation possible is shifting. As illustrated in FIG. 17, from input 102, in this manner one space is defined 602 and then a second space is defined 604, while the manipulations take place in the first space, but have the boundaries of the second space. This process enables the user to operate in a more extensive space than an initial space. For example, the user may mix the CORVETTEs but then mix the CADILLACs. The resultant average CORVETTE is then manipulated in the resultant CADILLAC space. More designing freedom results.

Accordingly, a user can choose a covariance matrix derived from one mix of designs from the catalog 606, and apply that covariance matrix to a particular design 608, even one not in the selected mix to generate an output 610. In this way stylistic, or other salient features of a mix, could be imported or applied to, a particular design, to impart to it a flavor or sense of the selected mix.

FIG. 18 shows a system diagram for the method shown in FIG. 17. There is an input module 620 for receiving a plurality of at least two predefined models defined as parameters in a common coordinate system, a calculating module 622 for calculating means from correspondences between parameters of the predefined models, a covariance module 624 for calculating a covariance based on the means and an application module 626 applying the covariance to a predefined model that may or may not be part of the plurality of predefined models. The covariance may be applied to some design other than the average. That design might have been in the same class of object used in computing the covariance, or not.

This is shifting—without rotation—of the Gaussian distribution derived from the selected mix, away from the average of the selected mix of designs, to instead be centered at the particular design.

In summary, and with all of the qualifications and those that may be inferred by the preceding disclosure incorporated herein, a segmentation tool method and system may be incorporated in or separate from the design tool apparatus and product. Adjustments to the methods described herein are within the scope of this disclosure so that the output results are substantially achieved accordingly. The output generated by the use of the general statistical and mathematical models described herein provides a substantial variety of derivable shapes defined in terms of continuously variable parameters. Referring to FIGS. 12 to 16, it is further to be noted that the elements on the display are different sections of the design, and they may be accessed collaboratively. So one user may be running this on perhaps a wall display at one site, as shown at 500 in FIG. 12, another designer may be updating another part of the design on a tablet PC at a second site, and third user may be on a personal computer working remotely drawing the colors or doing different things; these activities may be done around the world. Collaborative tools sharing 3D models are contemplated by this disclosure. Multiple parties in different parts of the world can be sharing parts of the interface, in real time.

FIGS. 12-16 show various possible user interface configuration. Briefly referring to FIG. 1, it is within the scope of this disclosure that user 110 may be more than one user, users may access the processor 104 through LAN or WAN so that users may access the processor 104 remotely. FIG. 12 shows an embodiment of a user interface providing for interactive sketching at 502, and a mouse and monitor for input at 504. FIG. 13 shows a collaborative full size display at 506, with an interactive plasma display at 508 and multi-collaborative workstations at 510. FIG. 14 shows an embodiment of a user interface providing for a cordless stylus and a 3D spaceball at 512, and another embodiment providing for a force feedback stereoscopic display at 514. FIG. 15 shows an embodiment including a workbench display at 516, and a 3D interactive interface at 518. FIG. 16 shows an embodiment including a walk-up kiosk at 520.

While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. 

1. A method of a vehicle design system for analyzing constraints on parameters of a vehicle model, the vehicle design system including a user interface and a display device to display a catalog of exemplars from which a user may select exemplar input and at least one engineering criteria having a plurality of criteria values from which a user may select criteria values, the method comprising: providing a morphable vehicle model generated from exemplar input, wherein providing a morphable vehicle model includes selecting a plurality of exemplar vehicle models from the catalog of exemplars that are mixed together using a statistical process to combine the exemplar models into the morphable vehicle model; providing a plurality of selectable features on the display device for manipulating the morphable vehicle model that allows a user to select a particular selectable feature to manipulate only that feature of the morphable model by moving a pointer on the feature on the display, and wherein selecting the particular selectable feature causes the display to display a cluster of points on the morphable model that define a space of the selected feature that includes the position of the selected feature of all of the exemplar models that are combined to form the morphable vehicle model; selecting a first engineering criteria value from the plurality of criteria values, said first engineering criteria value being a functional operation of the vehicle design; and evaluating the morphable model with respect to the first criteria value to generate numerical output.
 2. A method recited in claim 1 further comprising: providing a new target criteria value selected from the plurality of criteria values; updating the morphable vehicle model with the new target criteria value to generate an updated morphable modal.
 3. A method as recited in claim 2 further comprising: displaying on the display device the updated morphable model.
 4. A method recited in claim 1 further comprising: displaying on the display device the engineering criteria having a plurality of values on the display device in a slider format.
 5. A method as recited in claim 1 wherein engineering criteria represents aerodynamic drag.
 6. A method as recited in claim 1 wherein engineering criteria represents quantities derived from analytical calculations.
 7. A method of a vehicle design system including a user interface, a display device, a catalog of exemplars and at least one engineering criteria having a plurality of values, the method comprising: providing input to a user interface of a plurality of exemplars selected from the catalog of exemplars forming exemplar input; generating a morphable model as output from the exemplar input, wherein generating a morphable model includes selecting a plurality of exemplar models from the plurality of exemplars in the catalog that are mixed together using a statistical process to combine the exemplar models into the morphable model; providing a plurality of selectable features on the display device for manipulating the morphable model that allows a user to select a particular selectable feature to manipulate only that feature of the morphable model by moving a pointer on the feature on the display, and wherein selecting the particular selectable feature causes the display to display a cluster of points on the morphable model that define a space of the selected feature that includes the position of the selected feature of all of the exemplar models that are combined to form the morphable model; and applying a first value of the plurality of values of the engineering criteria to update the morphable model to a first model, said first value identifying a functional operation of the vehicle design.
 8. A method as recited in claim 7 further comprising: applying a second value of the plurality of values of the engineering criteria to update the morphable model to a second model.
 9. A method as recited in claim 8 further comprising: morphing the first model into the second model in a morphing process.
 10. A method as recited in claim 9 further comprising: displaying the morphing process.
 11. A method as recited in claim 7 wherein the engineering criteria comprise: aerodynamic drag.
 12. A method as recited in claim 7 wherein engineering criteria represents quantities derived from large, time-consuming analytical calculations.
 13. A method as recited in claim 7 further comprising: displaying the engineering criteria having a plurality of values on the display device in a slider format.
 14. A vehicle design system including a user interface, a display device, a catalog of exemplars and at least one engineering criteria having a plurality of values, the system comprising: an input module for providing input to a user interface of a plurality of exemplar models selected from the catalog of exemplars forming exemplar input; a modeling module for generating a morphable model as output from the exemplar input, said modeling module generating the morphable model by mixing the selected plurality of exemplar models using a statistical process to combine the exemplar models into the morphable model, said modeling module providing a plurality of selectable features on the display device for manipulating the morphable model that allows a user to select a particular selectable feature to manipulate only that feature of the morphable model by moving a pointer on the feature on the display, wherein selecting the particular selectable feature causes the display to display a cluster of points on the morphable model that define a space of the selected feature that includes the position of the selected feature of all of the exemplar models that are combined to form the morphable model; and a constraint module for applying a first value of the plurality of values of the engineering criteria to update the morphable model to a first model, said first value being for a functional operation of the vehicle design.
 15. A system as recited in claim 14 further comprising: a constraint module for applying a second value of the plurality of values of the engineering criteria to update the morphable model to a second model.
 16. A system as recited in claim 14 further comprising: a constraint module updating the first model into the second model in a morphing process.
 17. A system as recited in claim 16 further comprising: a display module for displaying the morphing process.
 18. A system as recited in claim 14 wherein the engineering criteria comprise: aerodynamic drag.
 19. A system as recited in claim 14 wherein engineering criteria represents quantities derived from analytical calculations.
 20. A system as recited in claim 14 further comprising: a display module for displaying the engineering criteria having a plurality of values on the display device in slider format. 